Bjorn’s Corner: The challenges of airliner development. Part 23. Certification Flight tests

By Bjorn Fehrm, Henry Tam, and Andrew Telesca.

October 1, 2021, ©. Leeham News: Last week, we described how we produced our Flight Test Articles, FTAs, and how the company flight tests are made.

Now we have finished the Company flight tests and made any modifications required to the FTAs so we can apply for Certification Flight tests with the regulator.

Figure 1. VMU flight test with the Airbus A350. Source: Airbus video.

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Is the cargo capacity deciding the airliner variant? Part 2.

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By Bjorn Fehrm

Introduction

September 30, 2021, © Leeham News: In last week’s article, we put the question: Has the increased cargo pricing started to affect the choice of airliner variant?

We analyzed Boeing’s 787-8 and -9 for margin generation when flying at low post-pandemic load factors. We found the 787-9 is the more attractive alternative as long as air cargo pricing stays high, even though the passenger load factor on the route would motivate a 787-8. The revenue from under the floor cargo compensates for a low load factor in the cabin. Now we subject the Airbus range; A330neo, and A350 to the same analysis.

Summary
  • The trend from last week continues. Variants with high cargo capacity can sustain lower load factors while generating the same margin on routes.
  • This article develops the passenger load factors where the margin generation is the same between Airbus widebodies.

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Airbus begins “stuffing” A220 to speed assembly, cut costs

By Scott Hamilton

Florent Massou. Photo: Airbus.

Sept. 28, 2021, © Leeham News: Airbus is streamlining some of its production of the A220 to reduce costs and the time to assemble the airplanes at its Montreal and Mobile plants.

Florent Massou, the SVP and Head of the A220 program, told LNA the company wants to shave 50% of the final assembly time for the A220. There will be an unrevealed cost reduction, which Massou declined to reveal. But he said it isn’t a one-for-one cost reduction.

Final assembly typically runs 5% to 8% of the total cost of the airplane, according to Boeing’s touch labor union, the IAM 751. Whether this equates to the A220, which began life as a Bombardier aircraft, is unknown.

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Airbus’ TwoTwenty, its first real business jet

By Bjorn Fehrm

September 28, 2021, ©. Leeham News: When Airbus got the A220 airliner series from Bombardier, it also got the base for a competitive business jet.

Airbus, like Boeing, has produced Corporate Jets under its ACJ (Airbus Corporate Jets) since 1997 by converting its passenger A319, A320, A330, and A350 to one-off jets for Corporations, States, or wealthy individuals.

With the business jet based on A220-100, this changes. It’s no longer a one-off production but a fully-fledged Bizjet like the Gulfstream 650/700 or Bombardier Global 6500/7500, produced in series and with a semi-custom modular interior.

Figure 1. The Airbus TwoTwenty, the first real Airbus Bizjet. Source: Airbus.

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777 freighter conversion methods and their differences

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By the Leeham News Team

Sept. 27, 2021, © Leeham News: The race for the Boeing 777 P2F Freighter conversion is on.

IAI Bedek Big Twin Boeing 777-300ERF passenger-to-freighter conversion. Lessor GECAS, now part of AerCap, was the launch customer of this, the first 777 P2F program. Source: IAI Bedek.

There are three companies in various stages of development. The first, IAI Bedek, announced its conversion process in 2019 with an order from the giant lessor, GECAS (now a part of AerCap). The second is a program driven by Nair Werx of Wichita (KS) and marketed by Sequoia Aircraft Conversions. The third is the recently announced Mammoth Freighter Conversions of California and Florida.

IAI has cut metal. Mammoth is test-flying a 777-200LR for stress and technical analysis. NAIR is in the pre-production Engineering Phase.

Let’s take a moment to understand the process of a P2F Conversion.

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Pontifications: 787 deliveries, suspended a year, look for restart soon

By Scott Hamilton

Sept. 27, 2021, © Leeham News: In a few weeks it will be a year since Boeing suspended delivery of virtually all 787s. Inspections revealed some flaws in production. Despite a year-long effort, Boeing hasn’t been able to persuade the Federal Aviation Administration, yet, to grant authority to resume deliveries.

Deliveries may resume next month, The Wall Street Journal reported Sept. 6. Or they may not. Boeing isn’t making any predictions as it continues to work with the FAA to do so.

More than 100 787s have been produced (it is said the number is 106, but this is a moving target). Boeing continues to inspect the aircraft. Those in production at the Charleston (SC) factory are fixed as these are assembled at a very low rate.

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Bjorn’s Corner: The challenges of airliner development. Part 22. Flight tests

By Bjorn Fehrm, Henry Tam, and Andrew Telesca.

September 24, 2021, ©. Leeham News: Last week, we looked at the necessary Production Certificate for the production of our airplanes.

Now our program plan has approached the mid-phase of the Post-Launch phase. We start assembling our test aircraft to get to flight tests.

Figure 1. The program plan for our project. Source: Leeham Co. Click to see better.

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Is cargo capacity deciding the airliner variant?

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By Bjorn Fehrm

Introduction

September 23, 2021, © Leeham News: In last week’s article, we put the question: Has the increased cargo pricing started to affect the choice of airliner variant?

We listed recent decisions between the Boeing 787-8 and -9 or Airbus A330-900 and A350-900 where the traffic levels post-pandemic would motivate the smaller variant, but the larger was retained or selected.

It makes you wonder whether the higher cargo capacity of the larger variant compensates for flying a larger cabin at a lower load factor? We make a cost and revenue analysis to find out.

Summary
  • Cargo was an additional revenue stream on top of the main source, the passenger traffic.
  • The lower traffic levels for international long-haul traffic and the increase in cargo pricing have changed this. Cargo is now as important in the decision of which aircraft to choose as the passenger capacity.

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Airbus presents their CityAirbus UAM

By Bjorn Fehrm

September 21, 2021, ©. Leeham News: Airbus helicopter division presented their entry for the UAM market today at the Airbus 2021 Summit in Toulouse.

It was a presentation of a vehicle and ecosystem that has been cooking for years. After two demonstrators that tested different aspects of eVTOL flight and thousand of hours on supercomputers and in wind tunnels, the final CityAirbus is here, Figure 1.

Its configuration is as unique as Airbus’ approach when presenting it.

Figure 1. Airbus UAM entry, the CityAirbus. Source: Airbus.

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HOTR: Lockheed reveals tanker info: it’s all about America

Sept. 21, 2021, © Leeham News: Lockheed Martin (LMT) last week revealed its dedicated product launch web site page of the LMXT aerial refuel tanker. The LMXT uses the Airbus A330 MRTT as the platform for the US Air Force’s KC-Y competition for which initial information requests have been issued.

LMT and Airbus partnered in 2018 in anticipation of the KC-Y program, originally intended to replace the aging Boeing (nee McDonnell Douglas) KC-10. KC-Z was to follow, an entirely new concept in aerial refueling tankers.

KC-Y is now recast as a replacement for 140-160 Boeing KC-135s. It will be a follow-on to the original KC-X program, which was won by Boeing after three tries. Boeing has 179 orders for the 767-200ER-based KC-46.

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