Pontifications: re-engining airliners and the A380

Hamilton (5)

By Scott Hamilton

June 1, 2015, c. Leeham Co. The Paris Air Show begins in two weeks. One thing that won’t happen is the launch of the Airbus A380neo.

We still think it will happen, though at a later date.

Re-engining the A380 is highly controversial. The A380 is the plane critics love to hate. You can argue whether it should have been built in the first place. You can argue whether it was 10 years too soon. You can argue whether Airbus misjudged the size of the market. You can even argue its passenger appeal. I haven’t flown on the A380 yet, so I can’t speak from personal experience on the latter. I’ve previously discussed the other points.

You can argue whether the airplane should be re-engined. Leeham News concluded in January 2014 Airbus really had no choice but to re-engine the A380 if it wants to continue offering the model. If done inexpensively (a relative term, to be sure), it makes sense given the arrival around 2020 of the Boeing 777-9. It’s when design creep happens that trouble arises. Just ask Boeing on the 747-8.

Emirates Airlines says it will buy up to 200 A380neos if Airbus proceeds. Qatar Airways expresses interest. Lufthansa Airlines said a neo is needed to keep the A380 viable in the future, though it hasn’t taken the next step of saying it will buy more.

Re-engining is hardly new. Let’s take a look. Read more

Paris Air Show: Qatar and others

Subscription required.

Introduction

June 1, 2015, c. Leeham Co. It could be called the Qatar Airways Air Show.

Qatar Airways plans to have five airliners on display at the Paris Air Show in two weeks: the Airbus A319, A320, A350, A380 and the Boeing 787. The carrier hasn’t announced whether it will provide an aerial display as it has at previous air shows, but Qatar may well have more airliners there than Airbus or Boeing.

As for manufacturers other than Airbus and Boeing, we don’t expect anything of consequence from these.

Summary

  • Irkut, COMAC, Mitsubishi, Sukoi and ATR are other major aircraft producers that will be at the Paris Air Show.
  • Engine makers CFM International, GE Aviation, Rolls-Royce, Pratt & Whitney and Engine Alliance will also be there.
  • An update on Airbus expectations.

Read more

Bjorn’s Corner: Airbus Innovation days, activities and program updates.

By Bjorn Fehrm

By Bjorn Fehrm

Introduction

28 May 2015, C. Leeham Co: I am in Toulouse today attending Airbus Innovation days for Leeham News. It has been a good day’s briefings and I have presented what was perhaps the biggest change since we last met Airbus in the article “Airbus A350-1000 getting real”.

Apart from this program, there were more standard updates on Airbus other activities and programs. Here follows a rundown on these updates in a more paraphrased form.

Read more

CFM LEAP-1B enters flight testing

May 7, 2015: The CFM LEAP-1B has entered flight testing on GE’s company-owned Boeing 747. The engine is for the Boeing 737 MAX. Aviation Week has a story and one section in particular caught our eye, as it relates to the controversy over the test results of fuel consumption.

“When we build development engines they are heavily instrumented and built to accomplish extreme test conditions and durability,” he explains. “They are intentionally deteriorated and have open clearances because they are built for the ‘corner point’ in the test effort. We do pre-test predictions and we are within 0.5% of every one, so we are right on track. We fully expect to be right on our commitment as we enter into service.”

Aspire Aviation reported last month that the LEAP-1B was coming up 4%-5% short, a huge number that Boeing immediately denied; CFM declined comment at the time. Airline Economics later reported the same figure. Our information from our sources was conflicting: we were told by one that the shortfall was 2%, a figure we had been hearing for some time and which was characterized as not unusual at this stage; and one other that reported the 4%-5% figure. There it sat. We did a “what-if” analysis of the effect on the MAX at the 2% and 4% numbers.

Last week, we received a clarifying explanation that appears to track with the Aviation Week article and the excerpt above. We were told that the 4%-5% number came from a test stand test in which the tolerances of the engine were much looser than the optimal performance engine. The clearances, we were told, were not to specification–and the result was the 4%-5%.

 

 

The higher level game

By Bjorn Fehrm

Introduction

May 4, 2015, c. Leeham Co. The other day one of our readers asked something along the lines, “now that Airbus has the A320neo 20% more efficient than today’s A320, how shall Boeing’s 737 MAX fair in the market? It is only 15% more effective and there are question marks around the LEAP-1B?”

This made me realize that marketing works. I decided to write about the phenomenon that the OEMs seem to find further improvements all the time and how these continually higher improvements seem to work beyond the physical laws as we know them.

The answer boils down to the fact that there is more than meets the eye around how much fuel an aircraft uses to transport people from A to B. In fact, the OEMs’ marketing departments excel within the complexity of the task and can always find a way to say “my mousetrap has now improved another x% and is therefore Y% better than yours”.

To cut through these marketing moves one need a bit of background and first grade math. Let’s see how they do it. Read more

Boeing 737 MAX: performance if engine has SFC shortfall

By Bjorn Fehrm

Subscription required

Introduction

14 April 2015, C. Leeham Co: There have been persistent reports that the CFM LEAP engines should be behind their fuel consumption targets. We commented on these rumors recently. It’s normal for engines to be behind final SFC to varying degree during development, this is part of the gradual development and fine-tuning of an engine until its entry into service point.

As we commented before, the key is not where an engine is two thirds through its development but if the engine would fill specification at Entry Into Service (EIS). Gaps to final specifications are normal during development, should there remain any gap at EIS it would also not be the first time this happened. Engines where target specifications are met from day one are historically in the minority. As we are in the unique situation to have a complete airliner performance model, we have modeled how any engine performance gaps would actually affect aircraft performance.

Summary

  • We have investigated what any shortfall of LEAP-1B SFC would mean for the aircraft. For situations where there would remain any deficit at EIS we choose to look at 2.5% and the rumored 4.5%.
  • Finally, we compared these two situations with a 737 MAX that would have nominal performance LEAP-1Bs and looked at the improvement in performance for all three compared to today’s 737NG.

Read more

Boeing MOM airliner; market coverage

By Bjorn Fehrm

Subscription required.

Introduction

12 April, 2015: In our study of the options for Boeing’s market study called Middle of the Market (MOM), we could conclude that the most likely aircraft to cover their 200-250 seat 4750nm range requirement would be a seven abreast twin aisle aircraft using their patented new oval construction, thereby saving weight and drag.

After finishing the series, Readers requested that we conclude the work by showing what market segment a family of such airliners would cover and how they would relate to the Boeing 787-8. As it is pretty straight forward to see with our aircraft performance model how much of a range of aircraft variants one can make from one base development of aircraft and engine, we decided to fulfill the wish from our Readers.

We have therefore looked at how far the concept MOM airliner could be stretched and what segment in the market would be covered by it. We also studied how much such a family would encroach on Boeing’s 787 Dreamliner market.

Summary

  • A base design such as our proposed MOM dual aisle airliner can typically cover a market of 30-40 seat increments per model.
  • Limiting factors are the base models wing area and span, together with engine sizing. Much depends on the engine’s stretch capability.
  • A MOM airliner family would compete with the 787-8 for short- and mid-haul traffic, there presenting a more economical alternative. The Dreamliner would have long-haul for itself.

Read more

Bombardier CS300 analysis vs A319neo, 737-7

By Bjorn Fehrm

Subscription required

Introduction

March 29, 2015, c. Leeham Co: Bombardier’s big bet in the aeronautics sector, CSeries, is well into flight testing, now more than half way toward the 2,400 hours required by Transport Canada before certification can be granted. The first aircraft to be certified will be the smaller 110 seat CS100 but the market is most interested in the larger 135 seat CS300, which has 63% of present orders and commitments, Figure 1.

CS300

Figure 1. Cseries largest model, CS300. Source: Bombardier.

Bombardier’s new CEO, Alan Bellemare, told reporters last week that the CS100 would be certified during 2015 with entry into service slipping into 2016. The CS300, which is a direct challenger to Airbus’ A319neo and Boeing’s 737-7, should follow six months after CS100. With the CS300 in flight testing and going into service next summer, we decided to have a deeper look at CS300 and its competitors.

Summary

  • A319 and 737-7 are shrinks of the market’s preferred models, A320 and 737-8, and as such not the most efficient models.
  • The CS300 is the series center-point and it shows. The modern design beats the Airbus and Boeing designs on most counts.
  • Part of the modern concepts in CSeries is the well-conceived Pratt & Whitney PW1000G geared turbofan.
  • PW’s 73 in fan version of the PW1000G for CSeries is slightly less efficient that the 81 in version for A319neo but CS300 lower weight makes sure this is more than compensated for.

Read more

Guarantees, commitments and marketing claims

March 25, 2015: When the early Boeing 787-8s emerged overweight and falling short of the marketing claims, Boeing said that nonetheless the fuel burn and performance guarantees to customers would be met.

When we revealed the first flight test performance results for the Bombardier CSeries, BBD acknowledged fuel burn and noise results were better than guarantees and meeting the “brochure” numbers.

With questions raised over the CFM LEAP-1B fuel burn at this stage of development, Boeing responded by saying it will meet customer “commitments.”

What does all this jargon mean? We interview a Marketing Executive, experienced in aircraft evaluations to find out. Read more

Leahy gets lifetime achievement award; CSeries could be delayed again

March 23, 2015: John Leahy, Aviation Week Lifetime Achievement Award: John Leahy, the chief operating officer-commercial for Airbus, received the Lifetime Achievement Award from Aviation Week. It’s a well-deserved award.

John Leahy. Airbus photo.

As the AvWeek write up details, Leahy has been instrumental in bringing Airbus to the market position it is today. We’ve known Leahy nearly the entire time he’s been at Airbus. He’s one of those love-him or hate-him kind of guys (or, in my case, like-him). Whether loved or hated, his industry accomplishments deserve respect and admiration. Joe Sutter, who is still around in his 90s as a consultant to Boeing, would be Boeing’s counter-part for the impact of his influence on the industry. We certainly can’t think of a Boeing salesman or any other contemporary in the front office who would match Leahy’s tenure and influence. In his day, Bill Allen, the long-time CEO, certainly would qualify.

Read more