FedEx takes first 767-300ERF; sources say readies 767-2CF order

FedEx took delivery of its first Boeing 767-300ERF yesterday.

FedEx FED 767-F - FA294247 K65968

Boeing Photo

As we reported way back on June 16, our market intelligence tells us FDX is lined up to become the first commercial customers of the 767-2C, the new platform on which the KC-46A tanker is based. The 767-2C is about six feet longer (165 ft 6 in) than the 767-200ER (159 ft 2 in) on which the 2C is based but shorter than the -300ER.

KC46A schematic

Boeing rendering

Separately:

  • Aspire Aviation has a long analysis of the DOJ lawsuit against the American Airlines-US Airways merger that further decimates the heart of the case.

Odds and Ends: More on the A380; KC-30 boom still a problem

More on the A380: Bloomberg News has this story on Airbus’ efforts to increase sales of the A380, focusing on selling it with increased seating.

KC-30 Boom: Airbus Military still has problems with the refueling boom on its KC-30, some two years after delivery to Australia. Long-time Readers will recall that Airbus’ inexperience with designing the book was one key criticism by Boeing in the interminable KC-X tanker competition.

Boeing’s future in Puget Sound, Washington–maybe Airbus, too

Yesterday we opined that the Boeing “exodus” from Washington State is a tad overblown so far. Here’s why we think so.

  • As long as the airplane programs are derivatives of in-production aircraft, Puget Sound’s place in aerospace is solid. We don’t think the 777X will be assembled anywhere but here, just as MAX–a derivative of the 737 NG–was certain to be assembled here (and it was). The debate, such as it was, over where to assemble the MAX was in our view nothing more than making the airplane a pawn in the labor dispute with IAM 751 and the NLRB lawsuit over the second 787 assembly line. IAM dropped the suit in exchange for the MAX. Or so it appeared.
  • So what if the 787-10 is assembled in South Carolina? Boeing has to take production to 14 a month, in our view, in order to accommodate the 787-10 and to open up delivery slots for the 787-9 and 787-8. We think this means seven 787s a month at Everett and seven at Charleston.
  • Demand for the 737NG and 737 MAX is such that Boeing has to take production rates higher. The Renton factory has the capacity for 63/mo.
  • Demand for the KC-46A tanker may boost rates on the 767 line. Also, as we previously reported, Market Intelligence tells us FedEx is preparing to order the civilian freighter version of the KC-46A, the 767-2C. This also means higher rates.
  • In fact, our Market Intelligence tells us Boeing is already reaching out to the supply chain to plan on production boosts for the 737, 767 and 787 lines.

Production Rates

Source: Leeham Co. Market Intelligence. 777 and 747 rates not included.

Will Boeing continue to shift jobs from unionized Washington to non-union states? You betcha. But if these production rates come to pass (and the supply chain will have to gear up to meet these rates), not only will Boeing be adding jobs but so will the suppliers.

Airbus is talking to suppliers about similar rate hikes. For Washington, this means more jobs, to0, because our state is the No. 2 US supplier to Airbus by company count.

The Seattle Times reports that Airbus may consider opening an engineering center in Washington.

Note the comment about the USAF tanker in the story. We asked Gov. Jay Inslee about his relationship with Airbus during a conference call Wednesday, the final one held by the State to recap its daily activities at the Paris Air Show. Inslee bowed out of the trip to deal with Washington’s lack of a budget.

When he was in Congress, Inslee was one of the most vociferous opponents of the Airbus/EADS bid for the USAF tanker in competition with the Boeing KC-767. Inslee introduced legislation to require the Air Force to take into account WTO findings that Airbus received illegal subsidies for the A330, the plane on which its tanker design was based. Even the US Trade Representative’s office said such legislation violated WTO rules and the effort went nowhere.

Inslee’s efforts at the time offended Airbus officials, who were considering holding a suppliers fair in Washington, which is the No. 2 US supplier to Airbus. Because of the vitriolic opposition by Inslee and other members of the Washington delegation, Airbus shelved consideration of the fair.

We asked Inslee Wednesday how he might mend fences now that he is governor, seeking to expand our supply chain business with Airbus. Inslee was beginning to answer when US Rep. Rick Larson, who was leading the State’s Paris Air Show delegation in Inslee’s absence, interrupted to say he had talked with McArtor, who said the tanker wars were over.

Airbus has a suppliers event scheduled here next month.

“We’ll be in a constant state of development for the next 10 years:” Boeing’s Fancher

Boeing may not be designing new airplanes to replace the 737 NG or the 777 family, but the head of Airplane Development says Boeing employees will be busy just the same.

“We’re going to be in a constant state of development for the next 10 years,” says Scott Fancher, VP and GM. “We can very seamlessly move talent, move experience, move lessons learned from one development from one project to the next to maximize talent.”

The 787-9 entered assembly at the giant Everett plant last month. The 787-10 has been in design for the past several years; launch is expected Tuesday at the Paris Air Show.

787-9 tail

Photo by Scott Hamilton

The 777X, in two models, is expected to be launched at the Dubai Air Show with a massive order from Emirates Airlines. The 737 MAX is moving forward, with assembly of the test airplanes to begin in 2015.

“The EIS for those airplanes extends early into the next decade,” Fancher said of the 777X.

The KC-46A, based on the 767 platform, is in pre-production design. The 737 NG, 747-8 and 777 continue to get Performance Improvement Packages (PIPs).

Airplane Development, a new department within Boeing Commercial Airplanes under Fancher, was created to put key talent under one roof, so-to-speak, as one way to avoid the problems of past programs.

“This becomes a one-stop shop,” Fancher told an international assembly of media during the briefings in advance of the Paris Air Show.

Part of this was detailed in our post about the 777X’s retention of an aluminum fuselage.

Fancher also said new airplane development needs to work with suppliers in a closely coordinated manner that provides for profitability for both. This seemed to fly in the face of recent statements by Boeing CEO Jim McNerney, who said suppliers need to cut costs.

We subsequently asked Fancher about the apparent inconsistency.

“Profitability and competitive pricing are not mutually exclusive,” Fancher said. “We want our suppliers to be healthy and profitable, which they can be while also cutting their costs to be more competitive.”

Fancher said that as a result of lessons learned from the 787 program, Boeing has and will bring more design work back in-house, but suppliers may build to the Boeing design. The 787 handed a great deal of design-and-build work to suppliers, which caused problems, delays and cost overruns.

“One Boeing” leads way for P-8, KC-46A; 767-2C commercial order seen

“One Boeing” is the strategy that blends all the company enterprises–Boeing Commercial, Boeing Defense, Boeing Commercial Aviation Services and other business units into a single set of resources rather than operating as solo businesses.

The P-8A Poseidon program is just such a blend. Using the commercial 737-800 as the platform with the 737-900ER wing, Commercial and Defense integrate the technologies of the two units and assemble the P-8A in what is actually the third 737 production line.

The US Navy has plans to acquire 117 P-8As to replacing the Eisenhower-era Lockheed P-3 Orion. The P-3 and the P-8 has a primary mission of anti-submarine patrol but the airplanes are increasingly being used for maritime patrol in a variety of countries for fisheries, immigration and more recently anti-piracy surveillance.

India ordered eight. Boeing sees a potential market for more than 150 more with countries now flying the P-3.

The Poseidon’s One Boeing approach was copied for the re-bid of the USAF KC-X tanker competition. The original platform, the KC-767 International program, was largely a Boeing Defense effort. The KC-767I, which involved taking a commercial 767-200ER and converting it to a cargo aircraft at Italy’s Alenia and finishing it out at Boeing Wichita, was a disastrous effort. Boeing pulled the work back from Alenia and design and flutter issues caused the program to be several years late to customers Italy and Japan. Only eight were built.

In the re-bid against EADS, BCA and BDS joined forces in an effort patterned after the Poseidon project. Boeing won with a bid that was 10% below EADS. So far, the USAF reports the project is going according to plan.

Boeing is now talking with customers to sell the KC-46A tanker outside the US, which was always part of the plan, according to this Bloomberg article. The platform, called the 767-2C, is about six feet longer than the 767-200ER but shorter than the 767-300ER. Air Force officials were quoted in trade press that commercial cargo versions could be offered, but nothing has been said about this prospect since.

However, we understand that Boeing is nearing a commercial order from FedEx for the -2C that will enable Boeing to boost production of the 767 lines to as much as 2.5 aircraft per month by October 2016.

Running on all cylinders and picking up speed at Boeing

Beginning in 2007 and for the next six years, it was trials and tribulations for The Boeing Co.

The 787 program was years late, billions of dollars over budget and the first commercial airliner produced by Boeing that was grounded.

The Queen of the Skies, the 747, has largely become morbid-bound in its latest iteration, which was also years late and well over budget.

The KC-767 International Tanker program became an embarrassment, also years late, over budget and beset by design issues. This program in disarray was weighed by the USAF as a risk factor that played a role in selecting the Northrop/EADS KC-330 in the first round of competition to recapitalize the KC-135 fleet.

In a huge embarrassment, Airbus skunked Boeing over the entire single-aisle re-engine vs new replacement issue, swept in an won a big order from American Airlines and forced Boeing into a highly awkward co-press conference to launch the MAX at American in which former BCA CEO Jim Albaugh looked like he had just swallowed four or five lemons.

It continued: The A320neo is far outselling the 737 MAX and Airbus has co-opted a number of previously exclusively Boeing customers.

Readers know we’ve been pretty hard on Boeing throughout many of these issues, and we’re inherently skeptical. So when we now conclude that Boeing at long, long last is back on track and picking up speed, we’re not simply sniffing kerosene.

Read more

Odds and Ends: 787 impact on Boeing; Pan Am Worldport follows the airline; KC-46A production

787 Impact on Boeing: Over at AirInsight, we write that the 787 grounding in the end has a small impact on Boeing. Find out why here.

Following Pan Am into oblivion: The famed Worldport will be demolished next year. Another piece of history will be gone, but our friend Benet Wilson thinks the demise is a good idea.

Speaking of history, did you realize Aloha Air Lines is still around, as Aloha Air Cargo?

KC-46A production begins: The Puget Sound Business Journal reports that production on the Boeing KC-46A USAF tanker begins shortly.

Plane Talking’s Air Show Preview: Ben Sandilands’ Plane Talking takes his look at the Paris Air Show preview today. Our Paris Air Show Preview will be coming next week. Tomorrow and Thursday we’re at Boeing all day for PAS briefings, all except program updates on the 737 MAX and today’s 777 under embargo until June 14 and the 2013 Current Market Outlook under embargo until June 11.

We’re particularly looking forward to the MAX briefing in light of the information linked yesterday to Daniel Tsang’s huge Boeing piece in which he touched on some MAX features.

Meantime, our colleague Addison Schonland will be going to the Airbus PAS briefing next week. We’ll link and follow his reports over at AirInsight.

Odds and Ends: KC-46A and Sequester; Stopping Li-Ion fires–or not; Analysts views on FAA action

KC-46A and Sequester: The US House hopes to spare the Boeing KC-46A from Sequester.

Stopping Lithium-Ion Battery Fires: Christine Negroni, who has written for the New York Times and a number of other publications and who has her own blog, Flying Lessons, reports that it’s not possible to prevent lithium-ion battery fires to the one in one billion chances.

Design News has a story that we’re linking here. The story itself is several days old and offers nothing new but its links at the bottom to a series of stories about lithium-ion batteries are what caught our attention and which we thought might be of interest to readers.

Analyst views on the FAA 787 action: Here is what some of the analysts are saying about the FAA clearance for Boeing to proceed with testing the battery solutions:

BB&T Capital

The FAA has officially agreed to test whether Boeing’s redesigned battery system complies with the applicable safety regulations and special conditions. And while the

FAA press release stresses that this approval is only but a “first step” in a process that will involve “extensive testing”, Boeing management’s confidence that (1) their proposed plan will address all of the regulators’ concerns; and (2) the implementation of the fix will be quick once approved by the FAA is sufficient evidence for us to reject our prior thesis that a much longer re-certification process (6 months minimum) is more likely. If all of the FAA’s stringent tests are passed, with no new issues raised, we believe it is fair to assume that this testing could be completed in 5-7 weeks. Accordingly, we are raising our rating from Underweight to Hold.

Bernstein

We do not expect the certification of the new battery design to take a long time. Although the certification plan will require testing and analysis to ensure compliance with the FAA’s safety regulations and special conditions, we understand that some airlines believe 787s could be flying as early as the end of May. Boeing also appears confident that it can meet the FAA’s requirements quickly.

Goldman Sachs

Boeing announced that it has received approval from the US Federal Aviation Administration (FAA) of the company’s plan to test and certify improvements to the 787 battery system. We believe this is an important step towards the resumption of commercial 787 flights and new 787 deliveries. However, a recertification will likely take months to complete and therefore near-term uncertainty also remains on the program.

Imperial Capital

It now appears likely that Boeing will be able to have the grounding lifted on the 787 in May, assuming that there are no issues that arise as part of the re-testing process. The company is stressing that it is a matter of weeks, not months, for the solution to be implemented. We believe that Boeing is close to having production ready batteries that reflect the re-design, considering the number of people Boeing has had in Japan working with the battery supplier on the proposed solution. Next steps for Boeing are to get the current fleet of 50 ready to fly, then incorporate the fix into the current aircraft in inventory so that Boeing can resume 787 deliveries, and then finally work the battery changes into the supply chain for in production aircraft.

  • The Wall Street Journal writes, “If all goes well, commercial 787 flights could resume by early May, according to industry and government officials.”

Odds and Ends: Tanker-like redux; Ryanair’s 200 737s; new use for Winglet

Tanker-like Redux: As you read this story, it sounds a lot like Boeing vs EADS, right down to the build-it-in-the-USA element.

Ryanair’s 200 737s: News emerged that Ryanair will firm up an order soon for 200 Boeing 737s. This has been hanging “out there” for some time. We learned of this likelihood a couple of months ago. It was all hush-hush while Ryanair took another run at Aer Lingus.

Pan Am landmark: For those filled with nostalgia, this news is sad: the famed Pan Am Worldport faces the wrecking ball.

New Winglet use: This is pretty cool. Via Steve Trimble of Flight Global.

KC-46A contract “restructure,” Blue Angels grounded in Sequestration (very local to Seattle)

The US Air Force will have to “restructure” the USAF KC-46A tanker contract with Boeing if Sequestration hits on March 1, according to a new document issued today. The document doesn’t indicate what “restructure” means, but we’d guess the fixed price deal that won Boeing the contract will eventually become a lot more expensive to taxpayers.

Very localized to Seattle, Sequestration also means the Blue Angels will likely be grounded by the Navy as well. This aerobatic group has been a staple of the local Sea Fair for decades, and has been a key in public relations for the Air ForceNavy. While we acknowledge the Blue Angels have nothing to do with readiness, since we live in Seattle, and this is our blog, we get to be highly provincial once in a while.